Product features
Q series-precise linear guide-way with flat bed in blade row : Q5,Q7,Q5C,Q7C
S series-precise linear guide-way with flat bed in blade row : S36, S350
with the features of high precision. high speed. high efficiency, is the ideal selection for substituting hard rail lathes and imported lathes.
* High precision: importing components from Japan and Taiwan through the advanced assembly and inspection technology, realizing the precise turning with tolerance of μ level.
* High speed: more than 5000RPM for spindle ,rapid traverse 20m/s, to reach the high speed machining.
*High-efficiency: with the concept of technique innovation and application oriented, and sustainability improve the overall performance, to make the processing more efficiency.
* Stability: high quality requirement and strict selecting for all the components, to make the machine performance more stable.
(Synchronous electric spindle)- the best selection for substituting the imported lathes.
* More precision: the complete Synchronous servo configuration for the spindle and the X/Z axis, makes the processing accuracy get a new break through.
* Higher speed: the superior Synchronous electric spindle make the spindle perform higher, faster, and more stable.
* More efficiency: the complete, Synchronous control for the core parts (all the axis),makes the processing efficiency better.
In this technical solution,we use one gantry loader plus another tray device to realize automatic processing & picking woking pieces. It is more suitable for disk type parts.
Product Parameter
Main parameters | UNIT | Q5 | Q7 | Q7C | S36 | S36C | S350 | S36D | S350D | |
Capacity | Max. swing diameter | mm | 245 | 285 | 285 | 300 | 300 | 350 | 300 | 350 |
Max. turning diameter | mm | 240 | 270 | 270 | 270 | 270 | 350 | 270 | 350 | |
Max. turning length | mm | 200 | 300 | 300 | 330 | 330 | 420 | 330 | 420 | |
Max. bar through-hole | mm | 21(25) | 26(35) | 26(35) | 26(35) | 26(35) | 40 | 26(35) | 40 | |
Axis Stroke | X-axis travel | mm | 250 | 320 | 320 | 420 | 420 | 420 | 330 | 330 |
Z-axis travel | mm | 200 | 300 | 300 | 330 | 330 | 330 | 420 | 420 | |
Rapid Traverse | X/Z-axis | m/min | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 |
Spindle | Spindle nose size | N/A | A2-4 | A2-5 | A2-4 | A2-5 | A2-5 | A2-5 | A2-5 | A2-5 |
Spindle servo motor power | KW | 2.2/3.7 | 3.7/5.5 | Synchronous electric spindle 3.7/5.5 | 3.7/5.5 | 3.7/5.5synchronous electric spindle | 5.5/7.5 | 3.7/5.5 | 5.5/7.5 | |
Spindle speed range | rpm | 0~5500 | 0~5000 | 0~6000 | 0~5000 | 0~5000 | 0~4500 | 0~5000 | 0~4500 | |
Work piece clamping method | N/A | 25 collet | 36 collet | 36 collet | 36 collet | 36 collet | 42 collet | 36 collet | 42 collet | |
No. of tools | Number of tools | PCS | 5 | 5 | 7 | 5 | 5 | 5 | 3+8 | 3+8 |
Toolholder | Toolholder type | mm | 50 | 50 | 50 | 62 | 62 | 62 | 62 | 62 |
Toolholder center height in radial | mm | 16*16 | 16*16 | 16*16 | 20*20 | 20*20 | 25*25 | 20*20 | 25*25 | |
Tool size | mm | 25 | 25 | 25 | 25 | 25 | 25 | 25 | 25 | |
Repeated positioning accuracy | mm | 0.002 | 0.002 | 0.002 | 0.002 | 0.002 | 0.002 | 0.002 | 0.002 | |
Others | Cooling motor capacity | L | 120 | 120 | 120 | 120 | 120 | 120 | 120 | 120 |
Hydraulic box capacity | L | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 60 | |
Required electric power | Kw | 7 | 8 | 8 | 12 | 12 | 14 | 15 | 15 | |
Height from floor to spindle center | mm | ≈1050 | ≈1070 | ≈1070 | ≈1070 | ≈1070 | ≈1070 | ≈1000 | ≈1000 | |
Overall size(L*W*H) | mm | 1500* 1250* 1650 | 1650* 1300* 1650 |
1650*1300*1650 | 1850* 1750* 1750 |
1850*1750*1750 | 1850* 1750* 1750 | 1850* 1750* 1750 | 1850* 1750* 1750 | |
Net weight | kg | ≈1200 | ≈1700 | ≈1700 | ≈2400 | ≈2400 | ≈2400 | ≈2600 | ≈2600 |
configuration
Lathe configuration list 车床配置清单 | ||||
NO. | Main item 主要配件 | Component Brand &Spec.品牌 | Original 原产地 | Quantity 数量 |
1 | Operation system 操作系统 | SYNTEC 新代 | Taiwan 台湾 | 1 |
2 | Servo motor/drive 伺服电机/进给 | SYNTEC 新代 | Taiwan 台湾 | 2 |
3 | Spindle motor 主轴电机 | CTB 超同步 | Taiwan 台湾 | 1 |
4 | Ball screw & linear guideway 滚珠丝杠和直线导轨 | PMI/HIWIN 银泰/上银 | Taiwan 台湾 | 2,4 |
5 | Spindle bearings 主轴轴承 | NTN P4 | Japan 日本 | 5 |
6 | Spindle structure 主轴结构 | Independent spindle with front three bearings and two after 前三后二,独立主轴 | BY GONGTIE 宫铁 | 1 |
7 | Ball screw supporting method 滚珠丝杠支撑方式 | Double supporting with pre- stretching structure 预拉伸结构 | BY GONGTIE 宫铁 | 1 |
8 | Hollow hydraulic rotary cylinder 空心液压回转缸 | 428/536/646 | Taiwan 台湾 | 1 |
9 | Hydraulic system 液压系统 | Seven Ocean 七洋 | Taiwan 台湾 | 1 |
10 | Electric cabinet with heat exchanger 电气箱热交换器 | NO. 5 | Taiwan 台湾 | 1 |
11 | Low voltage electronics 低电压器 | Schneider 施耐德 | French 法国 | 1 |
12 | Pneumatic component 气动元件 | SMC /CHELIC | Japan/Taiwan 日本/台湾 | |
13 | Chuck 卡盘 | CHANDOX/JIAHE 千岛/佳贺 | Taiwan 台湾 | 1 |
14 | Turret 刀塔 | LIOSHING/SANHE 六鑫/三和 | Taiwan 台湾 | 1 |
15 | Chips conveyor(For s-series) 排屑机 S 系列 | China 中国 | 1 |
Auto-loading/unloading system configuration 自动上下料系统配置 | |||
No. | Kit 工具箱 | Brand &original country 原产地 | Quantity数量 |
1 | Beam kit 横梁工具箱 | GONGTIE 宫铁 | 1 |
2 | Beam linear guide-way 横梁线轨 | Taiwan PMI /HIWIN 台湾上银 | 1 |
3 | Parallel hand 机械手 | JAPAN SMC日本 | 1 |
4 | Rotary cylinder 回旋缸 | JAPAN SMC日本 | 1 |
5 | Air cylinder 气缸 | JAPAN SMC日本 | 1 |
6 | Sensor/Magnetic switch传感器/磁开关 | JAPAN SMC日本 | 1 |
7 | Gear wheel/rack(slant gear)齿轮/齿条(斜齿轮) | Taiwan台湾 | 1 |
8 | Rotary Work-stocker system旋转接料器 | GONGTIE宫铁 | 1 |
9 | Loading/unloading device (mechanical claws) 自动上下料(机械爪) | GONGTIE 宫铁 | 1 |
Electrical system for gantry loader电气系统核心部件 | ||||
1 | 标准 Standard | Servo motor伺服电机 | 法国 施耐德 France Schneider | 1set |
2 | Servo drive 伺服驱动 | 台湾新代 ALL IN ONE | 1set | |
3 | Controller system(PLC)控制系统 | 台湾新代 ALL IN ONE | 1set | |
4 | Gear Reducer 减速机 | 台湾Taiwan | 1set | |
5 | Interface 人机界面 | 台湾新代 ALL IN ONE | 1set |
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