Product features
Precision CNC lathe with gantry loader plus 8 station rotary work stocker:
1. Precision CNC lathe with inclined bed, can improve the machine rigidness.
2. The CNC lathe with chips conveyor, which can better deal with the chips.
3. The 8 station rotary work stocker, which can put more raw materials for machining stand-by.
4. With the gantry loader, which can improve the production efficiency and save labor cost.
5. The added security switch on the door can better make sure the production security system.
Q series-precise linear guide-way with flat bed in blade row : Q5,Q7,Q5C,Q7C
S series-precise linear guide-way with flat bed in blade row : S36, S350
With the features of high precision. high speed. high efficiency, is the ideal selection for substituting hard rail lathes and imported lathes.
* High precision: importing components from Japan and Taiwan through the advanced assembly and inspection technology, realizing the precise turning with tolerance of μ level.
* High speed: more than 5000RPM for spindle ,rapid traverse 20m/s, to reach the high speed machining.
*High-efficiency: with the concept of technique innovation and application oriented, and sustainability improve the overall performance, to make the processing more efficiency.
* Stability: high quality requirement and strict selecting for all the components, to make the machine performance more stable.
(Synchronous electric spindle)- the best selection for substituting the imported lathes.
* More precision: the complete Synchronous servo configuration for the spindle and the X/Z axis, makes the processing accuracy get a new break through.
* Higher speed: the superior Synchronous electric spindle make the spindle perform higher, faster, and more stable.
* More efficiency: the complete, Synchronous control for the core parts (all the axis),makes the processing efficiency better.
In this technical solution,we use gantry loader plus one 8-position stocking bin to realize the automatic processing and picking paratypic and small disc - type work pieces.
Product Parameter
Main parameters | UNIT | Q5 | Q7 | Q7C | S36 | S36C | S350 | S36D | S350D | |
Capacity | Max. swing diameter | mm | 245 | 285 | 285 | 300 | 300 | 350 | 300 | 350 |
Max. turning diameter | mm | 240 | 270 | 270 | 270 | 270 | 350 | 270 | 350 | |
Max. turning length | mm | 200 | 300 | 300 | 330 | 330 | 420 | 330 | 420 | |
Max. bar through-hole | mm | 21(25) | 26(35) | 26(35) | 26(35) | 26(35) | 40 | 26(35) | 40 | |
Axis Stroke | X-axis travel | mm | 250 | 320 | 320 | 420 | 420 | 420 | 330 | 330 |
Z-axis travel | mm | 200 | 300 | 300 | 330 | 330 | 330 | 420 | 420 | |
Rapid Traverse | X/Z-axis | m/min | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 |
Spindle | Spindle nose size | N/A | A2-4 | A2-5 | A2-4 | A2-5 | A2-5 | A2-5 | A2-5 | A2-5 |
Spindle servo motor power | KW | 2.2/3.7 | 3.7/5.5 | Synchronous electric spindle 3.7/5.5 | 3.7/5.5 | 3.7/5.5synchronous electric spindle | 5.5/7.5 | 3.7/5.5 | 5.5/7.5 | |
Spindle speed range | rpm | 0~5500 | 0~5000 | 0~6000 | 0~5000 | 0~5000 | 0~4500 | 0~5000 | 0~4500 | |
Work piece clamping method | N/A | 25 collet | 36 collet | 36 collet | 36 collet | 36 collet | 42 collet | 36 collet | 42 collet | |
No. of tools | Number of tools | PCS | 5 | 5 | 7 | 5 | 5 | 5 | 3+8 | 3+8 |
Toolholder | Toolholder type | mm | 50 | 50 | 50 | 62 | 62 | 62 | 62 | 62 |
Toolholder center height in radial | mm | 16*16 | 16*16 | 16*16 | 20*20 | 20*20 | 25*25 | 20*20 | 25*25 | |
Tool size | mm | 25 | 25 | 25 | 25 | 25 | 25 | 25 | 25 | |
Repeated positioning accuracy | mm | 0.002 | 0.002 | 0.002 | 0.002 | 0.002 | 0.002 | 0.002 | 0.002 | |
Others | Cooling motor capacity | L | 120 | 120 | 120 | 120 | 120 | 120 | 120 | 120 |
Hydraulic box capacity | L | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 60 | |
Required electric power | Kw | 7 | 8 | 8 | 12 | 12 | 14 | 15 | 15 | |
Height from floor to spindle center | mm | ≈1050 | ≈1070 | ≈1070 | ≈1070 | ≈1070 | ≈1070 | ≈1000 | ≈1000 | |
Overall size(L*W*H) | mm | 1500* 1250* 1650 | 1650* 1300* 1650 |
1650*1300*1650 | 1850* 1750* 1750 |
1850*1750*1750 | 1850* 1750* 1750 | 1850* 1750* 1750 | 1850* 1750* 1750 | |
Net weight | kg | ≈1200 | ≈1700 | ≈1700 | ≈2400 | ≈2400 | ≈2400 | ≈2600 | ≈2600 |
configuration
Lathe configuration list 车床配置清单 | ||||
NO. | Main item 主要配件 | Component Brand &Spec.品牌 | Original 原产地 | Quantity 数量 |
1 | Operation system 操作系统 | SYNTEC 新代 | Taiwan 台湾 | 1 |
2 | Servo motor/drive 伺服电机/进给 | SYNTEC 新代 | Taiwan 台湾 | 2 |
3 | Spindle motor 主轴电机 | CTB 超同步 | Taiwan 台湾 | 1 |
4 | Ball screw & linear guideway 滚珠丝杠和直线导轨 | PMI/HIWIN 银泰/上银 | Taiwan 台湾 | 2,4 |
5 | Spindle bearings 主轴轴承 | NTN P4 | Japan 日本 | 5 |
6 | Spindle structure 主轴结构 | Independent spindle with front three bearings and two after 前三后二,独立主轴 | BY GONGTIE 宫铁 | 1 |
7 | Ball screw supporting method 滚珠丝杠支撑方式 | Double supporting with pre- stretching structure 预拉伸结构 | BY GONGTIE 宫铁 | 1 |
8 | Hollow hydraulic rotary cylinder 空心液压回转缸 | 428/536/646 | Taiwan 台湾 | 1 |
9 | Hydraulic system 液压系统 | Seven Ocean 七洋 | Taiwan 台湾 | 1 |
10 | Electric cabinet with heat exchanger 电气箱热交换器 | NO. 5 | Taiwan 台湾 | 1 |
11 | Low voltage electronics 低电压器 | Schneider 施耐德 | French 法国 | 1 |
12 | Pneumatic component 气动元件 | SMC /CHELIC | Japan/Taiwan 日本/台湾 | |
13 | Chuck 卡盘 | CHANDOX/JIAHE 千岛/佳贺 | Taiwan 台湾 | 1 |
14 | Turret 刀塔 | LIOSHING/SANHE 六鑫/三和 | Taiwan 台湾 | 1 |
15 | Chips conveyor(For s-series) 排屑机 S 系列 | China 中国 | 1 |
Auto-loading/unloading system configuration 自动上下料系统配置 | |||
No. | Kit 工具箱 | Brand &original country 原产地 | Quantity数量 |
1 | Beam kit 横梁工具箱 | GONGTIE 宫铁 | 1 |
2 | Beam linear guide-way 横梁线轨 | Taiwan PMI /HIWIN 台湾上银 | 1 |
3 | Parallel hand 机械手 | JAPAN SMC日本 | 1 |
4 | Rotary cylinder 回旋缸 | JAPAN SMC日本 | 1 |
5 | Air cylinder 气缸 | JAPAN SMC日本 | 1 |
6 | Sensor/Magnetic switch传感器/磁开关 | JAPAN SMC日本 | 1 |
7 | Gear wheel/rack(slant gear)齿轮/齿条(斜齿轮) | Taiwan台湾 | 1 |
8 | Rotary Work-stocker system旋转接料器 | GONGTIE宫铁 | 1 |
9 | Loading/unloading device (mechanical claws) 自动上下料(机械爪) | GONGTIE 宫铁 | 1 |
Electrical system for gantry loader电气系统核心部件 | ||||
1 | 标准 Standard | Servo motor伺服电机 | 法国 施耐德 France Schneider | 1set |
2 | Servo drive 伺服驱动 | 台湾新代 ALL IN ONE | 1set | |
3 | Controller system(PLC)控制系统 | 台湾新代 ALL IN ONE | 1set | |
4 | Gear Reducer 减速机 | 台湾Taiwan | 1set | |
5 | Interface 人机界面 | 台湾新代 ALL IN ONE | 1set |
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