Product features
Precision CNC lathe with gantry loader plus 20 station rotary work stocker
1. Precision CNC lathe with inclined bed, can improve the machine rigidness.
2. The CNC lathe with chips conveyor, which can better deal with the chips.
3. The 20 station rotary work stocker, which can put more raw materials for machining stand-by.
4. With the gantry loader, which can improve the production efficiency and save labor cost.
5. The added security switch on the door can better make sure the production security system.
Q series-precise linear guide-way with flat bed in blade row : Q5,Q7,Q5C,Q7C
S series-precise linear guide-way with flat bed in blade row : S36, S350
with the features of high precision, high speed,high efficiency, is the ideal selection for substituting hard rail lathes and imported lathes.
* High precision: importing components from Japan and Taiwan through the advanced assembly and inspection technology, realizing the precise turning with tolerance of μ level.
* High speed: more than 5000RPM for spindle ,rapid traverse 20m/s, to reach the high speed machining.
*High-efficiency: with the concept of technique innovation and application oriented,
and sustainability improve the overall performance, to make the processing more efficiency.
* Stability: high quality requirement and strict selecting for all the components, to make the machine performance more stable.
(Synchronous electric spindle)- the best selection for substituting the imported lathes.
* More precision: the complete Synchronous servo configuration for the spindle and the X/Z axis, makes the processing accuracy get a new break through.
* Higher speed : the superior Synchronous electric spindle make the spindle perform higher, faster, and more stable.
* More efficiency: the complete, Synchronous control for the core parts (all the axis),makes the processing efficiency better.
In this technical solution,we use gantry loader plus one 20-position stocking bin to realize the automatic processing & picking paratypic pan or disk - type work pieces.
Product Parameter
Main parameters | UNIT | S36 | S36C | S350 | S36D | S350D | |
Capability | Max. swing diameter | mm | 300 | 300 | 350 | 300 | 350 |
Max. turning diameter | mm | 270 | 270 | 350 | 270 | 350 | |
Max. turning length | mm | 330 | 330 | 420 | 330 | 420 | |
Max. bar through-hole | mm | 26(35) | 26(35) | 40 | 26(35) | 40 | |
Axis Stroke | X-axis travel | mm | 420 | 420 | 420 | 330 | 330 |
Z-axis travel | mm | 330 | 330 | 330 | 420 | 420 | |
Rapid Traverse | X/Z-axis | m/min | 20 | 20 | 20 | 20 | 20 |
Spindle | Spindle nose size | N/A | A2-5 | A2-5 | A2-5 | A2-5 | A2-5 |
Spindle servo motor power | kW | 3.7/5.5 | 3.7/5.5synchro nous electric spindle | 5.5/7.5 | 3.7/5.5 | 5.5/7.5 | |
Spindle speed range | rpm | 0~5000 | 0~5000 | 0~4500 | 0~5000 | 0~4500 | |
Work piece clamping method | N/A | 36 collet (5'hydraulic chuck) | 36 collet (5'hydraulic chuck) | 6' hydraulic chuck(42 collet) | 36 collet (5'hydraulic chuck) | 6' hydraulic chuck(42 collet) | |
No. of tools | Number of tools | PCS | 5 | 5 | 5 | 3+8 | 3+8 |
Tool holder | Tool holder type | N/A | T-slot blade row+spindle head | T-slot blade row+spindle head | T-slot blade row+spindle head | T-slot blade row+63turret+s pindle head | T-slot blade row+63turret+spi ndle head |
Tool holder center height in radial | mm | 62 | 62 | 62 | 62 | 62 | |
Tool size | mm | 20*20 | 20*20 | 20*20(25*25) | 20*20 | 20*20(25*25) | |
Boring rod diameter | mm | 25 | 25 | 25 | 25 | 25 | |
Accuracy | X\Z axis repeating postioning accuracy | mm | 0.002 | 0.002 | 0.002 | 0.002 | 0.002 |
Others | Cooling motor capacity | L | 120 | 120 | 120 | 120 | 120 |
hydraulic box capacity | L | 60 | 60 | 60 | 60 | 60 | |
Required electric power | kVA | 12 | 12 | 14 | 15 | 15 | |
Height from floor to spindle center | mm | ≈1070 | ≈1070 | ≈1070 | ≈1000 | ≈1000 | |
Overall size(L*W*H) | mm | 1850*1750*1750 | 1850*1750*1750 | 1850*1750*1750 | 1850*1750*1750 | 1850*1750*1750 | |
Net weight | kg | ≈2400 | ≈2400 | ≈2400 | ≈2600 | ≈2600 | |
Standard configuration: Tool box, instruction book, operational manual, cooling system , lighting system, lubrication system, chips cleaner, hydraulic collet(chuck), foot switch. | |||||||
Optional configuration: program control blowing function, precision C axis dividing, power spindle head , automatic door, loading and unloading system, industrial robotic, automatic bar feeder, receiving device for bar materials, automatic detection system, automatic cutter radius compensation system, high-pressure cooling system. |
configuration
Lathe configuration list | ||||
NO. | MAIN ITEM | COMPONENT BRAND & SPEC. | ORIGINAL COUNTERY | QTY. |
1 | Operation system | SYNTEC /LNC | TAIWAN | 1 |
2 | Servo motor/drive | YASKAWA/FUJI | JAPAN | 2 |
3 | Spindle motor | FUKUTA/CTB/SFC | TAIWAN/CHINA | 1 |
4 | Ball screw & linear guideway | PMI/HIWIN | TAIWAN | 2,4 |
5 | Spindle bearings | NTN P4 | JAPAN | 5 |
6 | Spindle structure | Independent spindle with front three bearings and two after | BY GONGTIE | 1 |
7 | Ball screw supporting method | Double supporting with pre- stretching structure | BY GONGTIE | 1 |
8 | Hollow hydraulic rotary | 428/536/646 | TAIWAN | 1 |
cylinder | COMPONENTS | |||
9 | Hydraulic system | HUIZONG/SEVEN OCEAN | TAIWAN COMPONENTS | 1 |
10 | Electric cabinet with heat exchanger | NO. 5 | TAIWAN COMPONENTS | 1 |
11 | Low voltage electronics | SCHNEIDER | FRENCH | 1 |
12 | Pneumatic component | SMC /CHELIC | JAPAN/TAIWAN | |
13 | Chuck | CHANDOX | TAIWAN | 1 |
14 | Turret | LIOSHING | TAIWAN | 1 |
15 | Chips conveyor(For s-series) | CHINA | 1 | |
Auto-loading/unloading system configuration | ||||
No. | Kit | Brand&original country | QTY. | |
1 | Beam kit | GONGTIE | 1 set | |
2 | Beam linear guide-way | Taiwan PMI /HIWIN | 1set | |
3 | Parallel hand | JAPAN SMC | 1set | |
4 | Rotary cylinder | JAPAN SMC | 1set | |
5 | Air cylinder | JAPAN SMC | 1set | |
6 | Sensor/Magnetic switch | JAPAN SMC | 1set | |
7 | Gear wheel/rack(slant gear) | Taiwan | 1set | |
8 | Rotatry Work-stocker system | GONGTIE | 1set | |
9 | Loading/unloading device | GONGTIE | 1set | |
(mecha nical claws) | ||||
electrical system for gantry loader | ||||
1 | Servo motor | Inovance-china | 1set | |
2 | Servo system | Inovance-china | 1set | |
3 | Controller system(PLC) | Inovance-china | 1set | |
4 | Gear Reducer | Taiwan | 1set | |
5 | interface | Inovance-china | 1set |
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