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CNC Q5 WITH BACKING FEEDING FOR LONG SHAFT


Technique    solution

 



 

                      

 

  Customer:  @@@


   Supplier:  Ningbo Gongtie Smart Science&technology Co.,LTD


   Data No.: *****


  


    Company Presentation:


       GongTie  is a national high-tech enterprise, which integrates precise CNC lathes and industrial robots as a whole, specializes in precise CNC lathes, automatic integral-single CNC       lathes, automatic production line. Bases on medium-small precise CNC lathes, sets up the machine automation as enterprise’ strategical core, targets to satisfy the market and the  customer as the technique innovation’s motivation, scientifically and reasonably combines the precise CNC lathes with the machine unmanned together, sustainably improves the  machine’s stability and practicability, becomes the domestic leading professional manufacturer and service supplier for precise CNC lathes and machines’ automation.

 

     Established in 2006, with more than 100 employees, already got various of invention patents. GongTie is able to offer a complete engineering package from concept , design to manufacturing.

      The company’s diversity machine series is widely used in automotive parts, valve, bearing, electric application , instrument, sanitary and more other industries, can realize various processing technology like drilling, turning, milling, boring, tapping, grooving and so on. We have set up sales office at several place and perfect sales representative network. And we completely follow the ISO9000:2000 quality management system and security management system on the development and manufacturing, to guarantee the quality and safety during the customer’s application. In addition, we have built up a perfect after-sales service system, can in-time make feasible reaction for the customer’s any inquiries or problems

  

    The CNC machine from GongTie has below advantages:


        --  broaden application range

        --  high precise, reliable features, fine finish and stable processing.

        --  save labor costs
        --  competitive price with high quality assurance


    The company mission:


l   Continuous innovation

l   Quality priority

l   Customer focused

l   Solution driven


    With our accurate, reliable products and perfect service system, we have won the trust of many users, and gradually built up a good brand impression in the CNC lathes automation        industry.

 

 


     SOLUTION


   1. Products processing solution


           1) customer:     

           2) product:       

           3) material:      

           4) the product profile



CNC Q5 WITH BACKING FEEDING FOR LONG SHAFT


   

      5) machining accuracy: completely follow up the customer’s drawing;

      6) Work tool and fixture: precision spring collet


CNC Q5 WITH BACKING FEEDING FOR LONG SHAFT


      7) The technique remarks:

      7.1) the program will set up the tools life-time management (customer pre-set up the q’ty of the machining products, when reach it, automatically warning, for reducing the products scraps and the tools    damage.)

        8) GONGTIE company will do the best to provide the technique guidance for CNC lathes and related suggestion of the products processing technology.

 



 products fixture method and process proposal


                      CNC Q5 WITH BACKING FEEDING FOR LONG SHAFT                                                  CNC Q5 WITH BACKING FEEDING FOR LONG SHAFT  

process

tools

Process speed(r/min)

Traverse (mm/r)

Cycle time(S)

 28497129

Refer to red line

  CNC Q5 WITH BACKING FEEDING FOR LONG SHAFT 


 OD cutter

2600

0.08

33,26s

28535485/17SK162






CNC Q5 WITH BACKING FEEDING FOR LONG SHAFT

  OD cutter

2600

0.08

20.5s

28460136AA


OD cutter

CNC Q5 WITH BACKING FEEDING FOR LONG SHAFT

2600

0.08

34.5s

28556936BA

CNC Q5 WITH BACKING FEEDING FOR LONG SHAFTOD cutter

2600

0.08

32.5s

14sk0536E





CNC Q5 WITH BACKING FEEDING FOR LONG SHAFTOD cutter

2600

0.08

30s

28397907/28270193


OD cutter

CNC Q5 WITH BACKING FEEDING FOR LONG SHAFT

2600

0.08

34s

28387473/28461577


OD cutter

CNC Q5 WITH BACKING FEEDING FOR LONG SHAFT

2600

0.08

35.5s

The above cycle time is total turning time including the Loading & unloading materials time.



       9) Proposal CNC lathe:Q5-2B    




CNC Q5 WITH BACKING FEEDING FOR LONG SHAFT

   



       10.2 > RIGID BASE, backside feeding material style


CNC Q5 WITH BACKING FEEDING FOR LONG SHAFT



  The raw materials is stocking in a stocking box, feeding the materials through the Rodless cylinder, transferring to the pointed position and then turning, 

 after finishing the turning, unloading the products through one tube. 



       2. Parameters, configuration and price:


        1) parameters:


Main parameters

Unit

Q5

Processing capability

Max. swing diameter

mm

Φ400

Swing over cross slide

mm

φ98

Max. turning length

mm

200

Max. bar through-hole

mm

20(25)

 Spindle

Work piece clamping method

N/A

Precision spring collet

Spindle speed range

rpm

0~5000

Spindle nose size

N/A

A2-4

Spindle ID

mm

35(37)

Rapid Traverse

X-axis rapid traverse

m/min

20

Z-axis rapid traverse

m/min

20

   Axis Stroke

X-axis travel

mm

280

Z-axis travel

mm

240

 Accuracy

X\Z axis repeating postioning accuracy

mm

0.002

Motor

Spindle drive motor

kW

2.2/3.7

  Others

Tool-holder type

N/A

 dovetail row of knives

Tool size

mm

16

Number of tools

pcs

5

Cooling motor

L

120

Required electric power

kVA

7

Overall size(L*W*H)

mm

1500*1250*1650

Height from floor to spindle center

mm

≈1070

Net weight

kg

1200

Standard: Tool box, instruction book, operational manual, cooling system , lighting system, lubrication system,

 

Optional:  chips cleaner, hydraulic collet(chuck), foot switch,Program control blowing function, precision C axis dividing,  spindle head , automatic door, loading and unloading system, industrial robotic,  automatic bar feeder, receiving device for bar materials, automatic detection system, automatic cutter radius compensation system, high-pressure cooling system

 

   

2) Configuration and price


CNC   lathe


NO.

ITEM

COMPONENT BRAND & SPEC.

ORIGINAL COUNTRY

QTY.


1

Controller

SYNTEC

TAIWAN

1


2

Servo motor/drive

YASKAWA

JAPAN

2


3

Spindle motor

SYNTEC

TAIWAN

1


4

Ball screw & linear guide-way

PMI

TAIWAN

24


5

Spindle bearings

NTN / KOYO P4 

JAPAN

5


6

Spindle structure

Independent spindle with front three bearings and two after

BY GONGTIE

1


7

Ball screw supporting method

Double supporting with pre-stretching structure

BY GONGTIE

1


8

Hollow hydraulic rotary cylinder

536

TAIWAN COMPONENTS

1


9

Hydraulic system

HUIZONG

TAIWAN COMPONENTS

1


10

Electric cabinet with heat exchanger

NO. 5

TAIWAN COMPONENTS

1


11

Low voltage component

SCHNEIDER

FRENCH

1


12

Fixture

Precision Spring collet

SHANGHAI

1


13

Tool-holder type

T-slot blade row (16)

BY GONGTIE

1


14

Spindle head

End face drilling hole

BY GONGTIE



15

Spindle head

Side face drilling hole

BY GONGTIE



16

Servo motor/drive

YASKAWA 750W

JAPAN



Auto-loading/unloading system



No.

Kit

Brand & original country

   QTY.    



1

Beam kit

GONGTIE

1 set


2

Beam linear guide-way

Taiwan PMI

1set


3

Parallel hand

JAPAN SMC

1set


4

Rotary cylinder

JAPAN SMC

1set


5

Air cylinder

JAPAN SMC

1set


6

Sensor/Magnetic switch

JAPAN SMC

1set


7

 Gear wheel/rack(slant gear)

Taiwan

1set


8

Work-stocker system(in vibrator)

CHINA

1set


9

Loading/unloading device(mechanical claws, converyor belt)

GONGTIE

1set


electrical system for gantry loader



1

Servo motor

Inovance-china

1set


2

Servo system

Inovance-china bus type CNC system )

1set


3

Controller system

Inovance-china

1set


4

Gear Reducer

Taiwan

1set


5

interface

Inovance-china

1set

 

  3. After-sales service


      1) after assembly, customer come to our factory for QC before delivery.

 

      2) In maintenance guarantee period (one year), if the damage is not caused by operators, we offer free maintenance service, beyond the period, we offer relevant services with paid components. 

 

  

       4. Attachments


                            Attached items

                                      QTY

                      Working instruction

                                     1 SET

                     Machine guarantee card

                                     1 SET

                     Electrics instruction

                                     1 SET

                     Machine inspection report

                                     1 SET

                     CNC system instruction

                                     1 SET

                     Basic tools

                                     1 SET


        5. Lead time:  35working days after signing contract


        6. Period of validity: 15days


        7. Price: *********RMB EXworks factory

 

 




CONTACT US
  • Mob: +86 180 5748 6168
  • Tel.: +86 180 5748 6168
  • Fax: +86 574 8809 5075
  • E-mail: zhangyang@cngongtie.cn
  • Skype:
  • Add.: No.16,gaoya road, jiangshan science & technology zone,yinzhou,ningbo ,zhejiang ,CHINA
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