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Q5 cnc lathe + bar feeder

Company Presentation:


   Ningbo GongTie Smart Technology Co.,LTD. is a national high-tech enterprise, which integrates precise CNC lathes and industrial robots as a whole, specializes in precise CNC lathes, automatic integral-single CNC lathes, automatic production line. Bases on medium-small precise CNC lathes, sets up the machine automation as enterprise’ strategical core, targets to satisfy the market and the customer as the technique innovation’s motivation, scientifically and reasonably combines the precise CNC lathes with the machine unmanned together, sustainably improves the machine’s stability and practicability, becomes the domestic leading professional manufacturer and service supplier for precise CNC lathes and machines’ automation.

 

   Established in 2006, with more than 100 employees, already got various of invention patents. GongTie is able to offer a complete engineering package from concept , design to manufacturing.

  The company’s diversity machine series is widely used in automotive parts, valve, bearing, electric application , instrument, sanitary and more other industries, can realize various processing technology like drilling, turning, milling, boring, tapping, grooving and so on. We have set up sales office at several place and perfect sales representative network. And we completely follow the ISO9000:2000 quality management system and security management system on the development and manufacturing, to guarantee the quality and safety during the customer’s application. In addition, we have built up a perfect after-sales service system, can in-time make feasible reaction for the customer’s any inquiries or problems.


The CNC machine from GongTie has below advantages:


-- broaden application range

-- high precise, reliable features, fine finish and stable processing.

-- save labor costs
-- competitive price with high quality assurance


The company mission:

Continuous innovation

Quality priority

Customer focused

Solution driven


With our accurate, reliable products and perfect service system, we have won the trust of many users, and gradually built up a good brand impression in the CNC lathes automation industry.

 

 

SOLUTION

1. Products processing solution

1) customer:

2) product: 


Q5 cnc lathe   bar feeder


3) Processing accuracy: Follow the drawing from customer


Q5 cnc lathe   bar feeder


4) Work tool&fixture: precise spring collet chuck


Q5 cnc lathe   bar feeder

5) The technique remarks:

5.1>the program will set up the tools life-time management (customer pre-set up the q’ty of the machining products, when reach it, automatically warning, for reducing the products scraps and the tools damage.)

6) GONGTIE company will do the best to provide the technique guidance for CNC lathes and related suggestion of the products processing technology.

7) Processing flow proposal:

the first CNC lathe process--- cycle time and process proposal(example of type 26)

1> flat head,OD(rough turning); 2> end face drilling hole; 3> ID(fine turning);  4>ID hole grooving-one ;5>ID hole grooving-two; 6> parts cutting

process

tools

Process speed(r/min)

Traverse (mm/r)

Cycle time(S)

flat head, OD(rough turning)

 Q5 cnc lathe   bar feeder

S2500

F0.11

6s

 end face drilling hole

 Q5 cnc lathe   bar feeder

S1300

F0.07

9s

 ID(fine turning)

 Q5 cnc lathe   bar feeder

S2000

F0.06

6.5s

ID hole grooving-one

 Q5 cnc lathe   bar feeder

S1400

F0.04

5s

ID hole grooving-two

 Q5 cnc lathe   bar feeder

S1400

F0.04

5s

Parts cutting

Q5 cnc lathe   bar feeder

S1600

F0.04

6s

Processing time

42


Auto loading/unloading + air blowing

4.5


total

46.5



8) Proposal equipment:

       The first process: Precise linear guide-way CNC lathe with FLAT bed Q5+ bar feeder + finish parts receiver

     CNC lathe sketch:       8.1>  Precise linear guide-way CNC lathe with flat bed Q5


Q5 cnc lathe   bar feeder 



bar feeder


Q5 cnc lathe   bar feeder


 

8.2>   Precise linear guide-way CNC lathe with flat bed Q5 + bar feeder



Q5 cnc lathe   bar feeder

 

 

2. Parameters, configuration and price:


   1) parameters:


Main parameters

UNIT

Q5

Q7

Capability

Max. swing diameter

mm

400/98

400/98

Max. turning length

mm

200

300

Max. bar through-hole

mm

20(25)

2635

  Axis Stroke

X-axis travel

mm

280

320

Z-axis travel

mm

240

315

Rapid Traverse

X/Z-axis

m/min

20

20

 Spindle

Spindle nose size

N/A

A2-4

A2-5

Spindle hole through diameter

mm

35(37)

48

Spindle servo motor power

kW

(asynchronous )2.2/3.7

(asynchronous )3.7/5.5

Spindle speed range

rpm

0~5000

0~5000

Work piece clamping method

N/A

homemade collet

homemade collet

Toolholder

Number of tools

PCS

5

5

Toolholder type

N/A

Dovetail row of knives

Dovetail row of knives

OPT

 T-slot blade row+live tool

 T-slot blade row+live tool

Toolholder center height in radial

mm

50

50

Tool size

mm

16*16

16*16

Boring rod diameter

mm

25

25

Accuracy

X\Z axis repeating postioning accuracy

mm

0.002

0.002

     Others

Cooling motor capacity

L

120

120

hydraulic box capacity

L

60

60

Required electric power

kVA

7

8

Height from floor to spindle center

mm

1070

≈1070

Overall size(L*W*H)

mm

1500*1250*1650

1700*1300*1650

Net weight

kg

1200

≈1700

 

 

 

 

2) Configuration and price


NO.

ITEM

COMPONENT BRAND & SPEC.

ORIGINAL COUNTERY

QTY.

1

Operation system

FANUC

JAPAN

1

2

Servo motor/drive

FANUC

JAPAN

2

3

Spindle motor

FANUC

CHINA

1

4

Ball screw & linear guide-way

PMI/HIWIN

TAIWAN

24

5

Spindle bearings

NTN P4/FAG P4

JAPAN / GERMANY

5

6

Spindle structure

Independent spindle with front three bearings and two hind

BY GONGTIE

1

7

Ball screw supporting method

Double supporting with pre-stretching structure

BY GONGTIE

1

8

Hollow hydraulic rotary cylinder

646/536

TAIWAN COMPONENTS

1

9

Hydraulic system

SEVEN OCEAN

TAIWAN COMPONENTS

1

10

Electric cabinet with heat exchanger

NO. 5

TAIWAN COMPONENTS

1

11

Low voltage component

SCHNEIDER

FRENCH

1

13

Tool-holder type

T-slot blade row

BY GONGTIE

1

14

Bar feeder

PG326(326)

TAIWAN

1

15

Parts receiver


BY GONGTIE

1







3. After-sales service


  1) after finishing the machine, CUSTOMER party does the QC and try-run on site before the delivery.

  2) In maintenance guarantee period (one year), we offer free maintenance components, and provide free technique help by phone, if the damage is not caused by human and beyond the period, we offer relevant services with paid components.


4. Attachments


Attached items

QTY

Working instruction

1 SET

Machine guarantee card

1 SET

Electrics instruction

1 SET

Machine inspection report

1 SET

CNC system instruction

1 SET

Basic tools

1 SET

5. Lead time: 30 working days after signing contract

6. Delivery term: FOB NINGBO

7. Total price :

First process: Precise linear guide-way CNC lathe :Q5 + bar feeder (PG326) + receiving materials advice:

      Lathe Price:150000 + Bar feeder 40000+ 5000(Sea packing) =195000 RMB/SET

   Optional:  Chips conveyor : 8500RMB

    Total: 195000RMB=31451.62 usd

8.  Payment term: 30% prepay after signing contract, 70% after customer checking and before delivery.

9. Period of validity: 30days


CONTACT US
  • Mob: +86 180 5748 6168
  • Tel.: +86 180 5748 6168
  • Fax: +86 574 8809 5075
  • E-mail: zhangyang@cngongtie.cn
  • Skype:
  • Add.: No.16,gaoya road, jiangshan science & technology zone,yinzhou,ningbo ,zhejiang ,CHINA
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