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S36 CNC FOR SHAFT AND GEAR PROCESSING


     Technique  solution

 

 

                      




Customer: *****


Supplier:  Ningbo Gongtie SMart Technology Co.,LTD


Data No.:  ******



 

 

  

Company Presentation:


   Ningbo GongTie Precision Machinery Co.,LTD is a national high-tech enterprise, which integrates precise CNC lathes and industrial robots as a whole, specializes in precise CNC lathes, automatic integral-single CNC lathes, automatic production line. Bases on medium-small precise CNC lathes, sets up the machine automation as enterprise’ strategical core, targets to satisfy the market and the customer as the technique innovation’s motivation, scientifically and reasonably combines the precise CNC lathes with the machine unmanned together, sustainably improves the machine’s stability and practicability, becomes the domestic leading professional manufacturer and service supplier for precise CNC lathes and machines’ automation.

 

   Established in 2006, with more than 100 employees, already got various of invention patents. GongTie is able to offer a complete engineering package from concept , design to manufacturing.

  The company’s diversity machine series is widely used in automotive parts, valve, bearing, electric application , instrument, sanitary and more other industries, can realize various processing technology like drilling, turning, milling, boring, tapping, grooving and so on. We have set up sales office at several place and perfect sales representative network. And we completely follow the ISO9000:2000 quality management system and security management system on the development and manufacturing, to guarantee the quality and safety during the customer’s application. In addition, we have built up a perfect after-sales service system, can in-time make feasible reaction for the customer’s any inquiries or problems.


The CNC machine from GongTie has below advantages:


-- broaden application range

-- high precise, reliable features, fine finish and stable processing.

-- save labor costs
-- competitive price with high quality assurance


The company mission:


Continuous innovation

Quality priority

Customer focused

Solution driven


With our accurate, reliable products and perfect service system, we have won the trust of many users, and gradually built up a good brand impression in the CNC lathes automation industry.

 

 

 

SOLUTION


 Products processing solution


 1> customer: *****  


 2> product: fittings   


 3> material: steel;   


 4> the product profile



S36 CNC FOR SHAFT AND GEAR PROCESSING

 


5> machining accuracy: completely follow up the customer’s drawing;


6> Work tool and fixture:  6” hydraulic chuck


S36 CNC FOR SHAFT AND GEAR PROCESSING

 

7> The technique remarks: the program will set up the tools life-time management (customer pre-set up the q’ty of the machining products, when reach it, automatically warning, for reducing the products scraps and the tools damage.)


8> GONGTIE company will do the best to provide the technique guidance for CNC lathes and related suggestion of the products processing technology.

 

 

CNC lathe the first process--- products fixture method and process proposal












              

Machining process

1> head, OD(rough turning); 2> head, OD fine turning; 3> ID rough turning; 4> ID fine turning;


S36 CNC FOR SHAFT AND GEAR PROCESSING



process

tools

Process speed(r/min)

Traverse (mm/r)

Cycle time(S)

head, OD(rough turning)

 S36 CNC FOR SHAFT AND GEAR PROCESSING

S1400

F0.12

≈15s

0.7s

head, OD fine turning

 S36 CNC FOR SHAFT AND GEAR PROCESSING

S1700

F0.1

≈15.5s

0.7s

 ID rough turning

 S36 CNC FOR SHAFT AND GEAR PROCESSING

S1500

F0.11

≈9.5s

0.7s

ID fine turning

 S36 CNC FOR SHAFT AND GEAR PROCESSING

S1700

F0.08

≈11s

0.7s

Total machining time                                             ≈54s

Feeding materials+air blowing                                     ≈10s

Total time                                                       ≈64s

 

 

CNC lathe the second process--- products fixture method and process proposal




             

Machining process

1> head, step, OD(rough turning); 2> head, step, OD fine turning; 3>  ID fine turning;





S36 CNC FOR SHAFT AND GEAR PROCESSING

process

tools

Process speed(r/min)

Traverse (mm/r)

Cycle time(S)

head, step, OD(rough turning)

S36 CNC FOR SHAFT AND GEAR PROCESSING

S1500

F0.1

≈12s

0.7s

head, step, OD fine turning

S36 CNC FOR SHAFT AND GEAR PROCESSING

S1700

F0.08

≈12.5s

0.7s

ID fine turning

S36 CNC FOR SHAFT AND GEAR PROCESSING

S1400

F0.08

≈10.5s

0.7s

Total machining time                                             ≈38s

Feeding materials+air blowing                                     ≈10s

Total time                                                       ≈48s

 

  9) Proposal CNC lathe:S36 + 8 station rotary workstock


    9.1) CNC lathe: Precise linear guide-way CNC lathe flat bed : S36


  9.2) Auto-loading/unloading system: gantry loader in 8 station rotary workstock

 

CNC lathe: Precise linear guide-way CNC lathe flat bed : S36

 

    

S36 CNC FOR SHAFT AND GEAR PROCESSING



 


Auto-loading/unloading system: gantry loader in 8 station rotary workstock



S36 CNC FOR SHAFT AND GEAR PROCESSING


  

 

S36 CNC FOR SHAFT AND GEAR PROCESSING


 

 

11> parameters:


Main parameters

UNIT

S36

Q7

Capability

Max. swing diameter

mm

460/120

400/98

Max. turning length

mm

325/270

300

Max. bar through-hole

mm

2535

2635

  Axis Stroke

X-axis travel

mm

420

320

Z-axis travel

mm

345

315

Rapid Traverse

X/Z-axis

m/min

20

20

 Spindle

Spindle nose size

N/A

A2-5

A2-5

Spindle hole through diameter

mm

48

48

Spindle servo motor power

kW

(asynchronous )5.5/7.5

(asynchronous )3.7/5.5

Spindle speed range

rpm

0~5000

0~5000

Work piece clamping method

N/A

homemade collet

homemade collet

Toolholder

Number of tools

PCS

5

5

Toolholder type

N/A

T-slot blade row

Dovetail row of knives

OPT

T-slot blade row+live tool

 T-slot blade row+live tool


OPT

 T-slot blade row+63 turret


OPT

  T-slot blade row+63turret+live tool


Toolholder center height in radial

mm

62

50

Tool size

mm

20*20

16*16

Boring rod diameter

mm

25

25

Accuracy

X\Z axis repeating postioning accuracy

mm

0.002

0.002

     Others

Cooling motor capacity

L

120

120

hydraulic box capacity

L

60

60

Required electric power

kVA

12

8

Height from floor to spindle center

mm

≈1070

≈1070

Overall size(L*W*H)

mm

1850*1750*1750

1650*1300*1650

Net weight

kg

≈2400

≈1700

  

12>Configuration


NO.

ITEM

COMPONENT BRAND & SPEC.

ORIGINAL COUNTRY

QTY.

1

Operation system

SYNTEC

TAIWAN

1

2

Servo motor/drive

YASKAWA

JAPAN

2

3

Spindle motor

CTB/SFC

CHINA

1

4

Ball screw & linear guide-way

PMI/HIWIN

TAIWAN

24

5

Spindle bearings

NTN P4

JAPAN

5

6

Spindle structure

Independent spindle with front three bearings and two after

BY GONGTIE

1

7

Ball screw supporting method

Double supporting with pre-stretching structure

BY GONGTIE

1

8

Hollow hydraulic rotary cylinder

646/536

TAIWAN COMPONENTS

1

9

Hydraulic system

HUIZONG

TAIWAN COMPONENTS

1

10

Electric cabinet with heat exchanger

NO. 5

TAIWAN COMPONENTS

1

11

Low voltage component

SCHNEIDER

FRENCH

1

12

Hollow hydraulic chuck

6”

TAIWAN(KOREA)

1

13

Tool-holder type

T-slot blade row

BY GONGTIE

1

14

Chips cleaner

INTERNAL(RIGHT SIDE)

CHINA

1

15

Bar feeder

PG326(3¢26)

TAIWAN

1






Auto-loading/unloading system


No.

Kit

Brand&original country

QTY.


1

Beam kit

GONGTIE

1 set


2

Beam linear guide-way

Taiwan PMI

1set


3

Parallel hand

JAPAN SMC

1set


4

Rotary cylinder

JAPAN SMC

1set


5

Air cylinder

JAPAN SMC

1set


6

Sensor/Magnetic switch

JAPAN SMC

1set


7

 Gear wheel/rack(slant gear)

Taiwan

1set


8

Work-stocker system(in tray/pallet)

CHINA

1set


9

Loading/unloading device(mechanical claws)

GONGTIE

1set


electrical system for gantry loader



1

Servo motor

Inovance-china

1set


2

Servo system

Inovance-china(bus type CNC system)

1set


3

Controller system

Inovance-china

1set


4

Gear Reducer

Taiwan

1set


5

interface

Inovance-china

1set

 

 

 13> After-sales service


  1) after finishing the machine, CUSTOMER party does the QC and try-run on site before the delivery.


  2) In maintenance guarantee period (one year), we offer free maintenance components, and provide free technique help by phone, if the damage is not caused by human and beyond the period, we offer relevant services with paid components. 


   14>. Attachments


Attached items

QTY

Working instruction

1 SET

Machine guarantee card

1 SET

Electrics instruction

1 SET

Machine inspection report

1 SET

CNC system instruction

1 SET

Basic tools

1 SET


15> Lead time: 60 working days after signing contract


16> Total price: 


Price:****   RMB /SET


SEA PACKAGING: ******RMB


  OPTIONAL:  CHIPS CLEANER: ****RMB, HOIST: *****RMB, CE certificate:******RMB  


17> Period of validity: ONE month


18> Price base: EXWORKS


19> Payment term: 30% pre-pay, 70% before delivery


20> Price with the good packaging.

 


CONTACT US
  • Mob: +86 180 5748 6168
  • Tel.: +86 180 5748 6168
  • Fax: +86 574 8809 5075
  • E-mail: zhangyang@cngongtie.cn
  • Skype:
  • Add.: No.16,gaoya road, jiangshan science & technology zone,yinzhou,ningbo ,zhejiang ,CHINA
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