Technical Solution

Company Presentation:

Ningbo GongTie Precision Machinery Co., LTD. is a national high-tech enterprise, which integrates precise CNC lathes and industrial robots as a whole, specializes in precise CNC lathes, automatic integral-single CNC lathes, automatic production line. Bases on medium-small precise CNC lathes, sets up the machine automation as enterprise’ strategical core, targets to satisfy the market and the customer as the technique innovation’s motivation, scientifically and reasonably combines the precise CNC lathes with the machine unmanned together, sustainably improves the machine’s stability and practicability, becomes the domestic leading professional manufacturer and service supplier for precise CNC lathes and machines’ automation.

Established in 2006, with more than 100 employees, already got various of invention patents. GongTie is able to offer a complete engineering package from concept , design to manufacturing

The company’s diversity machine series is widely used in automotive parts, valve, bearing, electric application , instrument, sanitary and more other industries, can realize various processing technology like drilling, turning, milling, boring, tapping, grooving and so on. We have set up sales office at several place and perfect sales representative network. And we completely follow the ISO9000:2000 quality management system and security management system on the development and manufacturing, to guarantee the quality and safety during the customer’s application. In addition, we have built up a perfect after-sales service system, can in-time make feasible reaction for the customer’s any inquiries or problems。

The CNC machine from GongTie has below advantages:
-- broaden application range

-- high precise, reliable features, fine finish and stable processing.

-- save labor costs
-- competitive price with high quality assurance

The company mission:

●Continuous innovation

●Quality priority

●Customer focused

●Solution driven

With our accurate, reliable products and perfect service system, we have won the trust of many users, and gradually built up a good brand impression in the CNC lathes automation industry.

SOLUTION：

1. Products processing solution

 1) customer: *******；     2) product: FAN AIR FLORA PART；   3） material: 45#;   

 4) the product profile

5) machining accuracy: completely follow up the customer’s drawing;

6) Work tool and fixture: precision spring collet .

7) The technique remarks: the program will set up the tools life-time management (customer pre-set up the q’ty of the machining products, when reach it, automatically warning, for reducing the products scraps and the tools damage.)

8) GONGTIE company will do the best to provide the technique guidance for CNC lathes and related suggestion of the products processing technology.

the first CNC lathe process--- products fixture method and process proposal    (op10)
External  clamping  fixture
The red zone is machining area
process	tools		Process speed(r/min)		Traverse (mm/r)		Cycle time(S)		Altering time(s)
top face, chamfer angle	T1  OD tool		2500		0.08- 0.1		≈2.5		0.5
Groove cutting	T2  groove tool		2000		0.04		≈4.0		0.5
Auto-loading/unloading system: gantry loader in shaft							≈ 6.5 s
Processing time     2.5+4.5+0.5+0.5=7.5 s
Total cycle time      7.5+6.5=14 s
The cycle time is simulated under the model ,there might be 10% tolerance comparing with the facts.
the second CNC lathe process--- products fixture method and process proposal    (op20)
fixture from outside
The red zone is machining area
process		tools	Process speed(r/min)	Traverse (mm/r)		Cycle time(S)		Altering time(s)
side face, chamfer angle and OD		T1  OD tool	2500	0.12		≈13 s		0.5
Auto-loading/unloading system: gantry loader in shaft						6.5 s
Processing time  13+0.5 = 13.5 s						13.5 s
Total cycle time13.5+6.5 = 20 s						20 s
The cycle time is simulated under the model ,there might be 10% tolerance comparing with the facts.

9) Proposal CNC lathe：Q7-4B

    9.1)  CNC lathe: Precise linear guide-way CNC lathe flat bed : Q7

    9.2)  Auto-loading/unloading system: gantry loader in shaft

10) CNC lathe sketch:

    10.1)  Precise linear guide-way CNC lathe with flat bed and dovetail row of knives: Q7-4B

10.2> feeding sketch :

Sketch for the robot:

Stocking box sketching:

Change- over head device:

1. The overall size:

2. Parameters, configuration and price:

   1) parameters: 

2) Configuration and price

3. After-sales service

  1) after assembly, immediately carry out test and try-run on the CNC lathe and gantry loader.

  2) according to the problem feedback from customer by telephone or FAX, make the reaction within 12H.

  3) In maintenance guarantee period (one year), if the damage is not caused by operators, we offer free maintenance service, beyond the period, we offer relevant services with paid components. 

4. Attachments

5. Lead time: 65 working days after signing contract

6. Total price:

Precise linear guide-way CNC lathe with flat bed , dovetail row of knives , gantry loader,  change-over head device ,SYNTEC controller

: Q7-4B         ******* RMB

Package +truck fee  *****RMB

Price： ********     RMB /SET

7. Period of validity:1 months

8. Price base: FOB  NINGBO

9. Payment term: 30% pre-pay, 70% before delivery

10. Price with the good packaging.